| Customization: | Available |
|---|---|
| Additional Features: | Cutting System, Mixing Function |
| After-sales Service: | Online Support, video Technical Support |
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1. The soap production line using soap particles as raw materials mainly includes mixing machines, three roller grinding machines, vacuum stripping machines, cutting machines, and conveyor belts.
2. This production line is a soap molding production line with soap particles as raw materials. After raw material mixing, grinding, vacuum stripping and printing, medium and high-grade soaps with fatty acid content of 55-70% can be produced.
3. The production line adopts a double-layer vacuum sliver, which can make the soap structure tight and not easy to dry and crack.
4. The line is capable to produce different shapes of soaps only by changing the tooling.
Technical Parameters of soap production line:
1. The soap making line consists of several soap making machines. And the production process of the whole soap manufacturing line is as detailed as follow:
2. Soap ingredients mixing → grinding → soap noodles extrusion → soap bars cutting → stamping → finished products packaging(Optional).
| NO. | Product Name | Specification | Quantity | Remark |
| 1 | Soap Mixer | 1) Capacity: 75kg/time 2) Motor power: 4 kW/hour 3) Dimensions: 1580*790*1110mm 4) Weight: 320kg (The part in contact with the material is made of stainless steel). |
1 set | These machines are crucial for combining your raw materials into a consistent and homogenous soap base. High-quality mixers ensure that ingredients are thoroughly blended to achieve the desired texture and properties in the final product. |
| 2 | Conveyor | 1) Power: 3.15kw 2) Conveyor Length: 2 m |
1 set | |
| 3 | Three Roll Mill Machine | 1) Roller diameter: 150mm 2) Working surface length: 300mm 3) Power: 2.2kw 4) Dimension: 870*800*1020mm 5) Weight: 400kg |
1 set | The machine in the horizontal direction is assambled three roller shafts,through different speeds of extrusion and grinding,the raw materials are ground twice,grinding fineness 3-18 um. The roller is made of high quality alloy material. |
| 4 | Soap Plodder Machine | 1) Capacity: 100-300 kg/hour 2) Power: 5.5 kW, 7.5 kW speed regulation 3) Dimension: 2900*880*2020mm 4) Weight: 1320 kg |
1 set | Plodders are essential for compressing the soap base, leading to a more dense and compact product. They extrude the soap, preparing it for cutting and stamping, and are key for ensuring uniformity in size and shape. |
| 5 | Soap Cutting Machine | 1) Power: 1.2 kW 2) Capacity: 100-300kg/h 3) Cutting length: 70mm-600mm; 4) Cutting thickness ≤55mm; 5) Cutting width ≤90mm 6) Dimensions: 820x500x1080mm 7) Weight: 110kg The cutting speed is determined by the stripping speed of the stripping machine. |
1 set | Precision cutting machines are used to slice the large soap blocks into individual bars, allowing for consistency in weight and dimensions across your product range. |
| * We can make specific plan according to customer needs. | ||||
Production Process:
1. Stir and mix soap ingredients;After mixing, enter the grinder and grind into flakes
2. The flake soap enters the delicate machine and is compressed into particles
3. Soap particles enter the vacuum stripping machine to produce soap bars
4. Soap cutting machine cuts into appropriate sizes
5. Soap printers and soap molds are formed from soap blocks
Applications of soap making machines
The soap making machine is designed for making bar soaps, and not liquid soaps. With different stamps and molds, the soap production line can produce a full range of soap bars, they can be designed in various sizes, shapes, colors, and logos. Besides, with different soap material formulation, it can manufacture detergent soap, toilet soap, laundry soap, cleaning soap, bath soap, transparent soap, etc.
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